I have the plans as a PDF. The following instructions should be used in conjunction with the PDF document.
Before beginning this project please take a look at the following pages. These pages contain things about simple carpentry I learned. When you are finished you can visit the Main Page:
1) Wood Is Not The Size They say it is
2) The right tools are important, and they really don't cost that much
3) Technique, a few hints and tricks help make the job go easier.
This potting bench complete with sink, faucets and sprayer sits in a nice cool spot on the shady north side of our backyard near an outside spigot. I recommend finding the sink first, adjusting your measurements according to its dimensions. We found this very solid one at a salvage yard for $35.
Page 1 - First we make the bottom frame as seen at the top of page 1. Cut two ea 1.5 X 7.25 X 25.5" boards, cut two 1.5 X 7.25 X 88.5" boards and cut two 1.5 X 7.25 X 22.5" boards. You should have six boards. Find a nice level surface with a step that is long. Place the 1.5 X 7.25 X 25.5" board up against the step. Next put the two 1.5 X 7.25 X 88.5" boards up against the 1.5 X 7.25 X 25.5" board. Finally put the second 1.5 X 7.25 X 25.5" board up against the two 1.5 X 7.25 X 88.5" boards. You should have what looks like the top half of page 1 minus the interior frame boards. Using 2.5" deck screws and keeping this frame square, screw the front 1.5 X 7.25 X 25.5" board into the two 1.5 X 7.25 X 88.5" boards. Turn the entire frame around so that what was the front broad is now braced against the step and screw the other 1.5 X 7.25 X 25.5" board into the two 1.5 X 7.25 X 88.5" boards. You should now have a nice square. Take the two interior boards and arrange them as shown in the top of page 1. Be sure to measure the distance for the interior boards carefully as these are used to support your upper deck of the potting bench. Also make sure that these boards are as straight as possible, if they are not straight then when you attach the four interior support boards they will lean when attached. Now secure all these together with your deck screws. Now cut eight each 1.5 X 7.25 X 33" boards. The height of these boards gives a standard 36" counter top. You can adjust these boards as needed to make a higher or lower counter top . Hold them in place with your clamps and attach them to the frame as shown on page 1 and in this picture:
Finally it should end up looking like this:
Page 2 - Now make the counter top. First cut the two 25.5 X 1.5 X 7.25" boards, the two 21.75 X 1.5 X 7.25" boards and the 36.25 X 1.5 X 3.5" board. Place the 1.5 X 7.25" boards down on the cement to form the square as seen on page 2. Now place the 36.25 X 1.5 X 3.5" board on top (as shown in the diagram) and secure the 36.25 X 1.5 X 3.5" board to the 1.5 X 7.25" boards. The 21.75 X 1.5 X 7.25" board will be secured to the frame on page 3. This portion of the frame will hold the two 18" paver stones, one of the working surfaces of the bench. Now cut the two 25.5 X 1.5 X 7.25" boards, the two 3.75 X 1.5 X 7.25" boards and the 18.25 X 1.5 X 3.5" board. Again, lay the 1.5 X 7.25" boards on the ground and secure the 18.25 X 1.5 X 3.5" board as shown on page 2.
Page 3 or Page 4 - You now should decide whether you want the "large" working area on the left or on the right. The long 88.5 X 1.5 X 3.5" board is at the front of the potting bench. If you want the large working space on the right you will need to look at page 3. If you want the large area on the left the you will need to look at page 4. Cut the 88.5 X 1.5 X 3.5" board. Put the two frames you made (page 2) on the ground. Put your three 18" paver stones in the frame (for a fit check) and secure the 88.5 X 1.5 X 3.5" board to the two frames. It should look like:
Page 3 or Page 4 (Continued) Now put the counter top on top of your frame. Cut the two 25.5 X 1.5 X 7.25" boards. Clamp the 25.5 X 1.5 X 7.25" board to both the lower frame and the counter top on both sides and secure these with 2.5" deck screws. Cut the 22 X 1.5 X 7.25" boards, clamp the in place to the inside frame and counter top and secure them with 2.5" deck screws. Your counter top should now look something like:
Page 5 - Now make the roof for the potting shed. Cut four 48 X 1.5 X 3.5" boards and two 46 X 1.5 X 3.5" boards. Lay two 48 X 1.5 X 3.5" boards and one 46 X 1.5 X 3.5" board on the ground so that it looks like the left side of page 5. Secure these with 2.5" or 3quot; deck screws. Now make the right side of the rood (please note that the boards are put together opposite of the left side).
Page 6 and Page 7 - This is the frame with extra support boards. If you are further quot;up northquot; and get much ice or snow you should consider these additional boards. Cut three 91.5 X 1.5 X 3.5" boards and attach them as shown on pages 6 and 7.
Pages 8 and 9 - Cut the 94.5 X 1 X 5.5" boards and attach them as shown on pages 8 and 9. Cut the back 91.5 X 1 X 5.5" boards and attach them as shown, secure the three boards at the bottom, middle and top. These boards are to help with the structure but they are also for hanging hooks on to hold "stuff". Your roof should now look like:
Pages 8 and 9 (Continued) - Now put your shingles on the roof. I did not use tar paper underneath the shingles but it is probably a good idea to put that underneath to seal the bottom from leaks. When you put on shingles start at the bottom and work your way up the roof. The shingles will overlap about 1/2 of the shingle. There are special roofing nails you should use called "Metal Square Cap Roofing 3/4 inch":
Page 10 - Now (with someone (or two) helping) put your roof on top of the potting bench. The back support should line up with the back of the potting bench and the front support should line up with the front of the potting bench. Secure these with four door hinges. I bought brass hinges in the hopes that they will not rust. After the hinges were installed I removed the hinge pin and greased each hinge pin with Lithium Grease (white grease) and put the pin back in. The potting bench should now look like:
Finally you will need to buy the sink fixtures. The sink shown has four holes in it, one for hot, cold, and two so that the sprayer can go down and come back up through the hole in the sink. Any sink fittings at your favorite plumbing supply or home improvement center should work for this. You will also need a garden hose (to hook up to your outside faucet) and a hose adapter that will convert from a MHT (male hose thread) to a Fips (Female pipe thread adapter). You will also need Plumbers Tape (teflon tape) to wrap around all plumbing connections so that they will not leak when you put everything together. A Hose Faucet Manifold is very handy so that you don't have to use up your outside faucet just for your potting bench. You will also need some plumbing for underneath the sink to redirect the water. I used PVC pipe and the water / stuff goes into a 5 gallon bucket. If you wanted to get fancy you could attach a garbage disposal to the sink to grind up organic material and make it very fine for potting use.